Difference between revisions of "AY Honors/Welding/Requirements 2"

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<languages /><br />
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{{HonorSubpage}}
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<translate>{{RequirementsHeader}}</translate>
 
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==<translate>Requirements</translate>==
 
  
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<b>1. <translate><section begin=req1 />Successfully complete a minimum of three hours of classroom instruction.*
+
<section begin=Body />
−
<section end=req1 /></translate></b>
 
  
−
<b>2. <translate><section begin=req2 />Identify the following:  
+
<b>1. <section begin=req1 /><noinclude><translate><!--T:1-->
−
<section end=req2 /></translate></b>
+
</noinclude>Successfully complete a minimum of three hours of classroom instruction.*
 +
<noinclude></translate></noinclude><section end=req1 /></b>
  
−
:<b>a. <translate><section begin=req2a />Welding hood
+
<b>2. <section begin=req2 /><noinclude><translate><!--T:2-->
−
<section end=req2a /></translate></b>
+
</noinclude>Identify the following:
 +
<noinclude></translate></noinclude><section end=req2 /></b>
  
−
:<b>b. <translate><section begin=req2b />GMAW welding wire
+
:<b>a. <section begin=req2a /><noinclude><translate><!--T:3-->
−
<section end=req2b /></translate></b>
+
</noinclude>Welding hood
 +
<noinclude></translate></noinclude><section end=req2a /></b>
  
−
:<b>c. <translate><section begin=req2c />SMAW power supply
+
:<b>b. <section begin=req2b /><noinclude><translate><!--T:4-->
−
<section end=req2c /></translate></b>
+
</noinclude>GMAW welding wire
 +
<noinclude></translate></noinclude><section end=req2b /></b>
  
−
:<b>d. <translate><section begin=req2d />Welding gas regulator
+
:<b>c. <section begin=req2c /><noinclude><translate><!--T:5-->
−
<section end=req2d /></translate></b>
+
</noinclude>SMAW power supply
 +
<noinclude></translate></noinclude><section end=req2c /></b>
  
−
:<b>e. <translate><section begin=req2e />GMAW welding torch
+
:<b>d. <section begin=req2d /><noinclude><translate><!--T:6-->
−
<section end=req2e /></translate></b>
+
</noinclude>Welding gas regulator
 +
<noinclude></translate></noinclude><section end=req2d /></b>
  
−
:<b>f. <translate><section begin=req2f />220-volt electrical outlet
+
:<b>e. <section begin=req2e /><noinclude><translate><!--T:7-->
−
<section end=req2f /></translate></b>
+
</noinclude>GMAW welding torch
 +
<noinclude></translate></noinclude><section end=req2e /></b>
  
−
:<b>g. <translate><section begin=req2g />PAC torch
+
:<b>f. <section begin=req2f /><noinclude><translate><!--T:8-->
−
<section end=req2g /></translate></b>
+
</noinclude>220-volt electrical outlet
 +
<noinclude></translate></noinclude><section end=req2f /></b>
  
−
<b>3. <translate><section begin=req3 />Explain the following terms:  
+
:<b>g. <section begin=req2g /><noinclude><translate><!--T:9-->
−
<section end=req3 /></translate></b>
+
</noinclude>PAC torch
 +
<noinclude></translate></noinclude><section end=req2g /></b>
  
−
:<b>a. <translate><section begin=req3a />Fusion welding
+
<b>3. <section begin=req3 /><noinclude><translate><!--T:10-->
−
<section end=req3a /></translate></b>
+
</noinclude>Explain the following terms:
 +
<noinclude></translate></noinclude><section end=req3 /></b>
  
−
:<b>b. <translate><section begin=req3b />Electrode
+
:<b>a. <section begin=req3a /><noinclude><translate><!--T:11-->
−
<section end=req3b /></translate></b>
+
</noinclude>Fusion welding
 +
<noinclude></translate></noinclude><section end=req3a /></b>
  
−
:<b>c. <translate><section begin=req3c />Oxidation
+
:<b>b. <section begin=req3b /><noinclude><translate><!--T:12-->
−
<section end=req3c /></translate></b>
+
</noinclude>Electrode
 +
<noinclude></translate></noinclude><section end=req3b /></b>
  
−
:<b>d. <translate><section begin=req3d />Slag
+
:<b>c. <section begin=req3c /><noinclude><translate><!--T:13-->
−
<section end=req3d /></translate></b>
+
</noinclude>Oxidation
 +
<noinclude></translate></noinclude><section end=req3c /></b>
  
−
:<b>e. <translate><section begin=req3e />Alloy
+
:<b>d. <section begin=req3d /><noinclude><translate><!--T:14-->
−
<section end=req3e /></translate></b>
+
</noinclude>Slag
 +
<noinclude></translate></noinclude><section end=req3d /></b>
  
−
<b>4. <translate><section begin=req4 />Select and describe one fusion welding process.
+
:<b>e. <section begin=req3e /><noinclude><translate><!--T:15-->
−
<section end=req4 /></translate></b>
+
</noinclude>Alloy
 +
<noinclude></translate></noinclude><section end=req3e /></b>
  
−
:<b>a. <translate><section begin=req4a />How is heat generated?
+
<b>4. <section begin=req4 /><noinclude><translate><!--T:16-->
−
<section end=req4a /></translate></b>
+
</noinclude>Select and describe one fusion welding process.
 +
<noinclude></translate></noinclude><section end=req4 /></b>
  
−
:<b>b. <translate><section begin=req4b />Why is filler metal added?  
+
:<b>a. <section begin=req4a /><noinclude><translate><!--T:17-->
−
<section end=req4b /></translate></b>
+
</noinclude>How is heat generated?
 +
<noinclude></translate></noinclude><section end=req4a /></b>
  
−
:<b>c. <translate><section begin=req4c />Describe how the molten metal is protected from oxidation.
+
:<b>b. <section begin=req4b /><noinclude><translate><!--T:18-->
−
<section end=req4c /></translate></b>
+
</noinclude>Why is filler metal added?
 +
<noinclude></translate></noinclude><section end=req4b /></b>
  
−
<b>5. <translate><section begin=req5 />Name at least one thermal and one mechanical cutting process.  
+
:<b>c. <section begin=req4c /><noinclude><translate><!--T:19-->
−
<section end=req5 /></translate></b>
+
</noinclude>Describe how the molten metal is protected from oxidation.
 +
<noinclude></translate></noinclude><section end=req4c /></b>
  
−
:<b>a. <translate><section begin=req5a />Describe how each one works.  
+
<b>5. <section begin=req5 /><noinclude><translate><!--T:20-->
−
<section end=req5a /></translate></b>
+
</noinclude>Name at least one thermal and one mechanical cutting process.
 +
<noinclude></translate></noinclude><section end=req5 /></b>
  
−
:<b>b. <translate><section begin=req5b />Discuss relative advantages and limitations of each.  
+
:<b>a. <section begin=req5a /><noinclude><translate><!--T:21-->
−
<section end=req5b /></translate></b>
+
</noinclude>Describe how each one works.
 +
<noinclude></translate></noinclude><section end=req5a /></b>
  
−
<b>6. <translate><section begin=req6 />Demonstrate a knowledge of risks and hazards associated with welding and cutting, and the steps to prevent or reduce them.  
+
:<b>b. <section begin=req5b /><noinclude><translate><!--T:22-->
−
<section end=req6 /></translate></b>
+
</noinclude>Discuss relative advantages and limitations of each.
 +
<noinclude></translate></noinclude><section end=req5b /></b>
  
−
:<b>a. <translate><section begin=req6a />Electric current
+
<b>6. <section begin=req6 /><noinclude><translate><!--T:23-->
−
<section end=req6a /></translate></b>
+
</noinclude>Demonstrate a knowledge of risks and hazards associated with welding and cutting, and the steps to prevent or reduce them.
 +
<noinclude></translate></noinclude><section end=req6 /></b>
  
−
:<b>b. <translate><section begin=req6b />High temperatures
+
:<b>a. <section begin=req6a /><noinclude><translate><!--T:24-->
−
<section end=req6b /></translate></b>
+
</noinclude>Electric current
 +
<noinclude></translate></noinclude><section end=req6a /></b>
  
−
:<b>c. <translate><section begin=req6c />Ultraviolet radiation
+
:<b>b. <section begin=req6b /><noinclude><translate><!--T:25-->
−
<section end=req6c /></translate></b>
+
</noinclude>High temperatures
 +
<noinclude></translate></noinclude><section end=req6b /></b>
  
−
:<b>d. <translate><section begin=req6d />Toxic fumes
+
:<b>c. <section begin=req6c /><noinclude><translate><!--T:26-->
−
<section end=req6d /></translate></b>
+
</noinclude>Ultraviolet radiation
 +
<noinclude></translate></noinclude><section end=req6c /></b>
  
−
:<b>e. <translate><section begin=req6e />Moving machinery/blades
+
:<b>d. <section begin=req6d /><noinclude><translate><!--T:27-->
−
<section end=req6e /></translate></b>
+
</noinclude>Toxic fumes
 +
<noinclude></translate></noinclude><section end=req6d /></b>
  
−
:<b>f. <translate><section begin=req6f />High-pressure gases
+
:<b>e. <section begin=req6e /><noinclude><translate><!--T:28-->
−
<section end=req6f /></translate></b>
+
</noinclude>Moving machinery/blades
 +
<noinclude></translate></noinclude><section end=req6e /></b>
  
−
<b>7. <translate><section begin=req7 />Describe the safety gear required for various fusion welding and cutting processes.
+
:<b>f. <section begin=req6f /><noinclude><translate><!--T:29-->
−
<section end=req7 /></translate></b>
+
</noinclude>High-pressure gases
 +
<noinclude></translate></noinclude><section end=req6f /></b>
  
−
:<b>a. <translate><section begin=req7a />Head/eye protection
+
<b>7. <section begin=req7 /><noinclude><translate><!--T:30-->
−
<section end=req7a /></translate></b>
+
</noinclude>Describe the safety gear required for various fusion welding and cutting processes.
 +
<noinclude></translate></noinclude><section end=req7 /></b>
  
−
:<b>b. <translate><section begin=req7b />Clothing
+
:<b>a. <section begin=req7a /><noinclude><translate><!--T:31-->
−
<section end=req7b /></translate></b>
+
</noinclude>Head/eye protection
 +
<noinclude></translate></noinclude><section end=req7a /></b>
  
−
:<b>c. <translate><section begin=req7c />Gloves
+
:<b>b. <section begin=req7b /><noinclude><translate><!--T:32-->
−
<section end=req7c /></translate></b>
+
</noinclude>Clothing
 +
<noinclude></translate></noinclude><section end=req7b /></b>
  
−
:<b>d. <translate><section begin=req7d />Hearing
+
:<b>c. <section begin=req7c /><noinclude><translate><!--T:33-->
−
<section end=req7d /></translate></b>
+
</noinclude>Gloves
 +
<noinclude></translate></noinclude><section end=req7c /></b>
  
−
:<b>e. <translate><section begin=req7e />Filtration/ventilation
+
:<b>d. <section begin=req7d /><noinclude><translate><!--T:34-->
−
<section end=req7e /></translate></b>
+
</noinclude>Hearing
 +
<noinclude></translate></noinclude><section end=req7d /></b>
  
−
<b>8. <translate><section begin=req8 />For either the GMAW or SMAW welding process, demonstrate an ability to use welding guidelines, such as handbook tables, to select the appropriate welding process parameter settings, including proper amperage and electrode type/size for various types and thicknesses of a selected metal.
+
:<b>e. <section begin=req7e /><noinclude><translate><!--T:35-->
−
<section end=req8 /></translate></b>
+
</noinclude>Filtration/ventilation
 +
<noinclude></translate></noinclude><section end=req7e /></b>
  
−
<b>9. <translate><section begin=req9 />Explain and demonstrate proper equipment setup and consumables selection for at least one welding process.  
+
<b>8. <section begin=req8 /><noinclude><translate><!--T:36-->
−
<section end=req9 /></translate></b>
+
</noinclude>For either the GMAW or SMAW welding process, demonstrate an ability to use welding guidelines, such as handbook tables, to select the appropriate welding process parameter settings, including proper amperage and electrode type/size for various types and thicknesses of a selected metal.
 +
<noinclude></translate></noinclude><section end=req8 /></b>
  
−
<b>10. <translate><section begin=req10 />Describe all the components of the equipment to be used and their function.  
+
<b>9. <section begin=req9 /><noinclude><translate><!--T:37-->
−
<section end=req10 /></translate></b>
+
</noinclude>Explain and demonstrate proper equipment setup and consumables selection for at least one welding process.
 +
<noinclude></translate></noinclude><section end=req9 /></b>
  
−
<b>11. <translate><section begin=req11 />Using the designated processes, perform the following:
+
<b>10. <section begin=req10 /><noinclude><translate><!--T:38-->
−
<section end=req11 /></translate></b>
+
</noinclude>Describe all the components of the equipment to be used and their function.
 +
<noinclude></translate></noinclude><section end=req10 /></b>
  
−
:<b>a. <translate><section begin=req11a />PAC: Make one straight cut at least three inches long in mild steel or aluminum
+
<section begin=challenge />
−
<section end=req11a /></translate></b>
+
<b>11. <section begin=req11 /><noinclude><translate><!--T:39-->
 +
</noinclude>Using the designated processes, perform the following:
 +
<noinclude></translate></noinclude><section end=req11 /></b>
  
−
:<b>b. <translate><section begin=req11b />SMAW: Complete i and ii, or complete iii.
+
:<b>a. <section begin=req11a /><noinclude><translate><!--T:40-->
−
<section end=req11b /></translate></b>
+
</noinclude>PAC: Make one straight cut at least three inches long in mild steel or aluminum
 +
<noinclude></translate></noinclude><section end=req11a /></b>
  
−
::<b>i. <translate><section begin=req11bi />Make two bead-on-plate welds at least two inches total length
+
:<b>b. <section begin=req11b /><noinclude><translate><!--T:41-->
−
<section end=req11bi /></translate></b>
+
</noinclude>SMAW: Complete i and ii, or complete iii.
 +
<noinclude></translate></noinclude><section end=req11b /></b>
  
−
::<b>ii. <translate><section begin=req11bii />Make one square-groove weld in the flat position
+
::<b>i. <section begin=req11bi /><noinclude><translate><!--T:42-->
−
<section end=req11bii /></translate></b>
+
</noinclude>Make two bead-on-plate welds at least two inches total length
 +
<noinclude></translate></noinclude><section end=req11bi /></b>
  
−
::<b>iii. <translate><section begin=req11biii />Make one corner weld in the flat position  
+
::<b>ii. <section begin=req11bii /><noinclude><translate><!--T:43-->
−
<section end=req11biii /></translate></b>
+
</noinclude>Make one square-groove weld in the flat position
 +
<noinclude></translate></noinclude><section end=req11bii /></b>
  
−
:<b>c. <translate><section begin=req11c />GMAW: Complete i and ii, or complete iii.
+
::<b>iii. <section begin=req11biii /><noinclude><translate><!--T:44-->
−
<section end=req11c /></translate></b>
+
</noinclude>Make one corner weld in the flat position
 +
<noinclude></translate></noinclude><section end=req11biii /></b>
  
−
::<b>i. <translate><section begin=req11ci />Make two bead-on-plate welds at least two inches total length
+
:<b>c. <section begin=req11c /><noinclude><translate><!--T:45-->
−
<section end=req11ci /></translate></b>
+
</noinclude>GMAW: Complete i and ii, or complete iii.
 +
<noinclude></translate></noinclude><section end=req11c /></b>
  
−
::<b>ii. <translate><section begin=req11cii />Make one square-groove weld in the flat position
+
::<b>i. <section begin=req11ci /><noinclude><translate><!--T:46-->
−
<section end=req11cii /></translate></b>
+
</noinclude>Make two bead-on-plate welds at least two inches total length
 +
<noinclude></translate></noinclude><section end=req11ci /></b>
  
−
::<b>iii. <translate><section begin=req11ciii />Make one lap weld in the flat position  
+
::<b>ii. <section begin=req11cii /><noinclude><translate><!--T:47-->
−
<section end=req11ciii /></translate></b>
+
</noinclude>Make one square-groove weld in the flat position
 +
<noinclude></translate></noinclude><section end=req11cii /></b>
  
−
[[Category:Honor Requirements|{{#titleparts:{{PAGENAME}}|1|3}}]]
+
::<b>iii. <section begin=req11ciii /><noinclude><translate><!--T:48-->
−
[[Category:Honor Requirements Revision 2|{{#titleparts:{{PAGENAME}}|1|3}}]]
+
</noinclude>Make one lap weld in the flat position
 +
<noinclude></translate></noinclude><section end=req11ciii /></b>
 +
<section end=challenge />
 +
 
 +
<b>Note: <section begin=reqNote /><noinclude><translate><!--T:49-->
 +
</noinclude><nowiki>*</nowiki> Must pass a knowledge exam upon completion. <br>^ These are minimum requirements; additional welding is encouraged
 +
<noinclude></translate></noinclude><section end=reqNote /></b>
 +
<section end=Body />
 +
 
 +
<noinclude><translate>
 +
<!--T:50-->
 +
[[Category:Honor Requirements|{{#titleparts:{{PAGENAME}}|1|2}}]]
 +
[[Category:Honor Requirements Revision 3|{{#titleparts:{{PAGENAME}}|1|2}}]]
 +
<noinclude></translate></noinclude>

Latest revision as of 15:26, 18 July 2021

Other languages:
English • ‎español
Welding

Skill Level

3

Year

1978

Version

26.12.2024

Approval authority

North American Division

Welding (NAD) AY Honor.png
Welding
Vocational
Skill Level
123
Approval authority
North American Division
Year of Introduction
1978
See also
Technician Master Award



1. Successfully complete a minimum of three hours of classroom instruction.*

2. Identify the following:

a. Welding hood

b. GMAW welding wire

c. SMAW power supply

d. Welding gas regulator

e. GMAW welding torch

f. 220-volt electrical outlet

g. PAC torch

3. Explain the following terms:

a. Fusion welding

b. Electrode

c. Oxidation

d. Slag

e. Alloy

4. Select and describe one fusion welding process.

a. How is heat generated?

b. Why is filler metal added?

c. Describe how the molten metal is protected from oxidation.

5. Name at least one thermal and one mechanical cutting process.

a. Describe how each one works.

b. Discuss relative advantages and limitations of each.

6. Demonstrate a knowledge of risks and hazards associated with welding and cutting, and the steps to prevent or reduce them.

a. Electric current

b. High temperatures

c. Ultraviolet radiation

d. Toxic fumes

e. Moving machinery/blades

f. High-pressure gases

7. Describe the safety gear required for various fusion welding and cutting processes.

a. Head/eye protection

b. Clothing

c. Gloves

d. Hearing

e. Filtration/ventilation

8. For either the GMAW or SMAW welding process, demonstrate an ability to use welding guidelines, such as handbook tables, to select the appropriate welding process parameter settings, including proper amperage and electrode type/size for various types and thicknesses of a selected metal.

9. Explain and demonstrate proper equipment setup and consumables selection for at least one welding process.

10. Describe all the components of the equipment to be used and their function.


11. Using the designated processes, perform the following:

a. PAC: Make one straight cut at least three inches long in mild steel or aluminum

b. SMAW: Complete i and ii, or complete iii.

i. Make two bead-on-plate welds at least two inches total length

ii. Make one square-groove weld in the flat position

iii. Make one corner weld in the flat position

c. GMAW: Complete i and ii, or complete iii.

i. Make two bead-on-plate welds at least two inches total length

ii. Make one square-groove weld in the flat position

iii. Make one lap weld in the flat position


Note: * Must pass a knowledge exam upon completion.
^ These are minimum requirements; additional welding is encouraged


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